One idea would be to replace the existing cord by wiring in a cutoff end of an extension cord of equal wire gauge. Can find both 2-wire and 3-wire cords, and is often cheaper getting a whole cord than getting a specific "power tool cord".
I like the heat shrink tubing idea as well. You could wrap standard electrical tape over the areas that have been sanded away, then use heat shrink tubing over entire cord. Do not know how stiff that would make the cord, but multiple layers would each add protection.
Not sure about liquid rubber. That would all depend on how well the new liquid layer could bond (and hold) to the existing sheathing.
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Today's Featured Article - Women and Tractors - Tractor Engine Repair - by Teri Burkholder. One of the great things about working on a tractor engine with your other half is that you know what he is thinking of at all times and can anticipate his every move and his next thought of what he will do. With Ben, anyway, I can tell! He'll be busy working and I�m handing him tools and he says, "give me that..." and I�ve already got it in his hand or "hand me that....."and I�ve got the portable light right where he needed it placed to see. "Run in the house and get me a...."as I open th
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