I have seen build up like this in modern tractors from engine oil drawn into the intake system via the PCV system. The oil gets into the intake tubing of the turbo and instead of burning it gets in away baked into a sticky tar-like substance. While I realize a modern turbo diesel is a completely different animal but there could be an issue with the oil bath filter. Maybe wrong oil or amount allowing some to get drawn into the intake of the engine. This is the best I can come up with off the top of my head it will be interesting to hear once you figure it out.
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Today's Featured Article - A Towny Goes Plowing - by Anthony West (UK). I live in an area renowned for its rural beauty. Small fields with hedgerows and trees are common place, as are small hamlets with village greens and the odd duck pond complete with swans. The center of any village once the shop is closed is the old tavern. Rustic places with cheerful names like "The Griffin" "Red Lion" or "The Plough and Harrow" are found dotted around the country lanes all over the place. The warm glow of yellowish light can be seen for quite some distance at dusk, and
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