So far, this sounds like a recirculating ball steering gear. Back in the day before rack and pinion steering, I rebuilt many Saginaw steering boxes. As I recall, the balls went around the worm and the nut and worm had a bulkhead in the housing in between them. We used a dummy shaft to stack the balls in, then twisted the worm into them from the inside of the housing. Sounds like you got one of the balls out of place.
also, there were two sets of balls - one was shiny bright while the other had a dark cast to it. They were to be alternated in the nut. Dark, light, dark, light, and so on. It has been a long time since I had one apart, but as I remember, without the dummy shaft, it was near impossible to get them right.
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Today's Featured Article - Show Coverage: Argyle and Mt. Pleasant Labor Day Weekend Shows - by Cindy Ladage. The last fling before summer fades into fall and we get busy in the fields are the annual Labor Day tractor shows. Beginning on September 5th and running through the 7th, the Argyle Antique Gas and Engine Show is held at the Argyle State Park. Located in West Central Illinois, the pine forest was the setting for the opening of the 22nd show. This year we decided to try to sell a few tractor parts, literature and wrenches to offset my husband's buying sprees. Saturday
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