So far, this sounds like a recirculating ball steering gear. Back in the day before rack and pinion steering, I rebuilt many Saginaw steering boxes. As I recall, the balls went around the worm and the nut and worm had a bulkhead in the housing in between them. We used a dummy shaft to stack the balls in, then twisted the worm into them from the inside of the housing. Sounds like you got one of the balls out of place.
also, there were two sets of balls - one was shiny bright while the other had a dark cast to it. They were to be alternated in the nut. Dark, light, dark, light, and so on. It has been a long time since I had one apart, but as I remember, without the dummy shaft, it was near impossible to get them right.
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Today's Featured Article - An Old-Time Tractor Demonstration - by Kim Pratt. Sam was born in rural Kansas in 1926. His dad was a hard-working farmer and the children worked hard everyday to help ends meet. In the rural area he grew up in, the highlight of the week was Saturday when many people took a break from their work to go to town. It was on one such Saturday in the early 1940's when Sam was 16 years old that he ended up in Dennison, Kansas to watch a demonstration of a new tractor being put on by a local dealer. It was an Allis-Chalmers tractor dealership,
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