I've cut light steel with a 7 1/4" circular saw. Yes, a table saw will cut aluminum without problem. The problem is the shape of the piece he's cutting, and maybe also the size. Even cutting a piece of wood that size on a table saw can be dangerous if you do not know how to do it properly. With either, the piece can very likely become a projectile flying through the air before you have any chance to react. That's why most here have recommended against the table saw in this instance.Same holds true of a router, and even a bandsaw. If the piece cannot be held/clamped positively, then it's not safe to try. On the other hand, there are LOTS of creative ways to positively hold the piece; including double-stick tape (some of this newer carpet tape is amazing!), glue, and fasteners.
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Today's Featured Article - The Niagra View Mobile - Powered by a 1959 Ford Tractor - by Mark Massey. In 1959 the Niagara Frontier Transit Inc. of Buffalo, New York designed and built six Viewmobiles for the Niagara Frontier Sightseeing Inc. for use as a sightseeing ride at the Niagara Falls State Park, Niagara Falls, New York, powered by a 1959 Ford 611 Tractor.
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