If you do it on your hydraulic press you will want a die built with heavy enough springs to lift the punch out of the punched hole. You would only be moving your punch about an inch up each time. I would want a four guide pin die with springs on all four. A two guide pin die would be cheaper. Two pin would work best with a guided press. Without guides on the press the four pin/(post) would work best with return springs on all four posts to keep it from binding. I sure would be much faster with a hand punch machine like pictured at the other links. The link below shows the die sets you insert the actual punch and die. Best to buy them to your spec if you want to build your own.
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Today's Featured Article - The Nuts and Bolts of Fasteners - Part 2 - by Curtis Von Fange. In our previous article we discussed capscrews, bolts, and nuts along with their relative hardness and thread sizes. In this segment we will finish up on our fasteners and then work with ways to keep them from loosening up in the field. Capscrews, bolts and nuts are not the only means of holding two parts together. When dealing with thinner metals like sheet tin, a long bolt and
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