Mike, it can be done but is a huge PITA. Suggest visiting Dodge diesel truck forum, search for heater core replacement, very good set of instructions. One HUGE problem with the 98-02 trucks is the dash gets brittle/cracks and will self destruct. Mine was PERFECT until I LOOSENED the first bolt at the base of the windshield for heater replacement-THE DASH VIRTUALLY EXPLODED and now fits in a shoe box. Now have an otherwise very good condition 116k mile '00 truck that is unuseable. I bought it new, was worth ~$5k, now scrap/parts.
Dealer parts to fix will be ~$1k, no after market parts available. No salvage parts available. Dodge no help. Going to take a $$$ beating no matter what I do. In retrospect, would have been better off to bypass heater and live with lesser problem. GOOD LUCK!!
This post was edited by smallercrawler at 10:37:28 02/13/13.
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Today's Featured Article - Storing Your Tractor - by Staff. If your tractor is going to be stored for any length of time, a few precautionary measures are helpful in preserving various parts, also in avoiding future difficulty. Store tractor under cover. If impossible to place tractor under cover, be sure to cover air stack and exhaust pipe. Drain radiator and engine block. To avoid gum content collections, drain both fuel tanks and carburetor. Leave radiator and fuel caps slightly loose to protect gaskets. Block tractor up to remove weight from tires and to keep tires from contact with moist floor.
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