Mike, it can be done but is a huge PITA. Suggest visiting Dodge diesel truck forum, search for heater core replacement, very good set of instructions. One HUGE problem with the 98-02 trucks is the dash gets brittle/cracks and will self destruct. Mine was PERFECT until I LOOSENED the first bolt at the base of the windshield for heater replacement-THE DASH VIRTUALLY EXPLODED and now fits in a shoe box. Now have an otherwise very good condition 116k mile '00 truck that is unuseable. I bought it new, was worth ~$5k, now scrap/parts.
Dealer parts to fix will be ~$1k, no after market parts available. No salvage parts available. Dodge no help. Going to take a $$$ beating no matter what I do. In retrospect, would have been better off to bypass heater and live with lesser problem. GOOD LUCK!!
This post was edited by smallercrawler at 10:37:28 02/13/13.
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