Doug, Is this an old side hammer black powder rifle? I had the same issue with my CVA years ago. Those caps can really be fussy. Any litle moisture on them and they are shot. Sometimes the nipples plug easily too. If you have a nipple wrench handy, take the nipple out and look into it. I also drilled out the nipples a hair larger to prevent that from happening. I believe you can buy new nipples that you can use the larger shotgun shell firing caps too. I used the shotgun shell caps in may later years muzzle load hunting with better luck. Hope all this makes some sense to you. Best of luck. Kow Farmer (Kurt)
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