I agree. I have never had much luck with easy outs and have broken them before as well. Basically, if the broken bolt is badly seized there is no way that an easy out is going to break the remaining part of the bolt loose. All of the other methods of removing a broken bolt that were mentioned will work with good success. I usually end up drilling the broken bolt out using a slightly smaller bit and then try to get the remaining fragments of the bolt threads out of the hole. Run a tap through the hole to clean up the original threads and then it's good to go. The trick is to be careful and precise with the drill.
I read once that a broken easy out can be removed by shattering it into small pieces with a sharp centre punch. I have never tried it-- has anyone else ever heard of this?
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Today's Featured Article - More Memories of a Field Service Engineer - by Brian Dye. Introduction: The author worked for one of the largest Ford tractor dealerships in England as a trouble-shooter on tractor engines, hydraulics and combine harvesters from 1963 to 1972. In 1972 he became a dealer manager and finally left the dealer net in 1975 to run his own electronic design and manufacturing company. [Editor] We live right in the middle of Norfolk. The dealership that I worked for sold Fordson Tractors from the 1920's and some of t
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