I've been using electrolysis for years now and it woks great removing rust, paint, and baked on grease/oil. It will not harm any surface (machined or otherwise) beyond what the rust has done. I did all my sheet metal, housings and engine block for my 48 Super A restoration.
Now that hot tanks are illegal (in California anyway) there are no better (or cheaper!) options for cleaning parts. My son took first place in his science fair with a demonstration on electrolysis.
I made a tank out of a 55 gal. plastic drum using rebar space every 4" around the perimeter. I have the bars linked together with heavy gage wire to form a grid. I can get many uses out of my grid by cleaning it well with a pressure washer when changing my solution (1/2 cup Arm and Hammer washing soda to five gal. water).
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Today's Featured Article - Restoration Story: 1929 McCormick-Deering 10-20 - by Randal Simmon. On July 4th 1998 my dad and I was sitting on the front porch when he said that he was going to sell his two 10-20's to a junk man. He said that the junk man was going to give him $500 for both of them but he hadn't received the money for them yet. So I went into the house and wrote him a check for $500 and bought them myself and said now they are mine. He had bought them about five years before thinking that he was going to restore them himself. After five years sitting in the barn, he changed h
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