Apply heat to the stud if possible. When it expands, it will break the rust seal and can be backed out. A good way to do this is by welding a nut to the stud. The heat from welding will break it loose, even if the stud is a littl below the surface, the weld will not stick to the cast block.
You don't usually even have to wait until the stud is cool to back it out.
If a welder is not handy, and the stud is sticking out, heat still helps. One caution. I have burned penetrant which I had worked into the threads by too much heating on a really bad broken bolt which made it much tougher to remove, so after I've heated one I don't apply penetrant until I'm pretty sure I'm done heating. I also like to put penetrant on with the bolt hot so it goes in easier.
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Today's Featured Article - The Day Mom Drove the 8N - by Brian Browning. My Dad was wanting to put in a garden but couldn't operate the 8N and handle the old horse drawn plow he had found and rigged up to use with the tractor. Well, he decided to go get Mom out of the house and have her drive the tractor while he walked behind the plow. You got to understand that while my Mom is a hard worker who will always help whenever she can... she had never operated farm machinery before that day. Dad got her out there, explained how the clutch was the same as in our o
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