Re: Well, that DID NOT work.

Posted by Janicholson on April 09, 2007 at 09:53:01 from (199.17.6.122):

In Reply to: Well, that DID NOT work. posted by VAJerry on April 09, 2007 at 09:20:13:

Pull it off again with what is probably a fresh made puller. and try this:
Use a fat dowel and split it with a saw for 3" down from one end. Place 250 grit silicon carbide paper ripped to 2" strip into the slot and wrap them till they are just right to fit the hole in the pulley.
Driving it with a metal lathe, or putting a cutoff lag bolt in the end to drive it with a drill press or 1/2" drill, use it to enlarge (full length back and forth for a while) the bore of the pulley so that with some engine oil on it, it will just go on with light driving force while cold. Drill and tap for a setscrew into the key.
This makes it nice for later removal as well. JimN

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