stuck set screw and pickup update

A while back I asked for ideas to get out an allen head set screw that was recessed in a hole and rounded out. I tried heating with the torch but it was recessed too far so I heated the pulley where it was, still wouldn't come out. I was about ready to try drilling or easy out, when a friend suggested sticking a welding rod right in the set screw and letting it cook that way. I let it heat until the rod melted off and then it screwed right out. Even longer ago I posted about an 89 chevy p/u that got hot when the fan clutch quit. I replaced clutch and thermostat but temp gauge still went up and down. Checked with pressure gauge and it was building too much pressure, either head gasket or head, hope its not one or both heads, were almost new vortec heads. Anyhow not enough time to fix myself so took it to the shop. Thanks for all the suggestions. Lee
 
That"s a pretty neat trick. Glad you got it out. Thanks for letting us know how you solved the problem. Some people ask for suggestions and then don"t bother to say what, if anything, worked. Happy Fourth! TDF
 
It's amazing what a little heat will do to a stuck part if you can just get it in the right place. Did you end up with a piece of welding rod stuck to the screw that you could grab? Or was the fastener so loose once you heated it that you could screw it out with a tool?
 
Great idea!! Probably the actual rust between the screw and the pulley made a poor electrical connection with more resistance which would put the heat right where you wanted it. Gonna try it myself next time. Thanks for sharing,
Paul
 
The welding rod melted in two with about 3 inches stuck to the set screw, but it pulled right out with the pliers and I screwed it out with a regular allen wrench. Lee
 

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