Allis Chalmers D-14 Intake/Exhaust Manifold

Bill1952

New User
I am restoring a 1957 D-14. I'm in the process of replacing the intake/exhaust manifold. The old manifold was held on with bolts, rather than studs. I bought a new manifold and studs from DJS. The short studs threaded into the engine with no problem. The long studs will only thread in about half the thread length on the stud. They are the same on both ends of the studs (3/8"-16). I'm thinking about buying a thread chaser to clean out the female threads in the engine. Any comments or advise?
Thanks,
Bill1952
 
Look at the bolts you took out of the head, and see how deep they were,It sure wouldn't hurt to run a tap in there and clean them out,and then a little compressed air!
 
As I recall- the original type studs had maybe 1/2" of threads on the inner end, and more threads on the outer end. The short threads were screwed into the head until they bottomed out. I suppose you could clean out the holes a little with a bottom tap. If you can get 1/2" of the new studs in, I would call that good enough. Use a high temp sealant on the threads as some of the holes go right into the water cavity.
 
I always run a bottom tap in all the holes when working on a head. Remember these are blind threaded holes. Put a small pin or bolt in the holes to check how deep the
hole is before forcing the bottom of the hole to break into the water jacket.
 
Yes, do chase the threads with a tap.

If you can't find a bottom tap, grind the end off a regular taper tap, but stop before grinding all the taper off.

Run the tap in until it stops, don't force it. Blow out the rust.

Same with the studs, take them in until they stop, don't force them. That area may be thin, don't want to break into the water jacket.
 
I prefer to make a thread chaser by
grinding cleaning grooves (like a tap) in
an appropriate bolt and then running that
bolt in and out. I have found that
sometimes a tap will make the threads too
loose for my liking.
 

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