Big Water Leak

Destroked 450

Well-known Member
Location
Harned, Ky
Part of our farming operation includes 3 500 ft broiler houses.
Monday the catch crews came and loaded out all of the chickens.
Normally I start windowing the litter and cleaning equipment a day or so after the birds leave, but with the temps so low I decided to wait a fee days for the warmer temps they had forecast.The building where closed up with only a minimum ventilation fan operating on a timer.

To my surprise a little after 7:00 last night we got a alarm call from the poultry barns indicating low water levels in the well feed reservoir, this reservoir holds 40,000 gallons and the alarm is set to go off when levels drop below 20,000 gallons.

At first I thought something had happen to the well and it wasn't filling the reservoir, but the water's been shut off for 4 days so we shouldn't be using water to cause the reservoir to get low.
Jumped in the pickup and drove the 1/2 mile to the poultry barns, we have 3-4 inches of snow on the ground and as I got to the control rooms in the center of the buildings I noticed there was no snow within 2 ft of control room 2, I thought darn we've got a water leak. When I stepped out of the truck I could here water spraying and could see water running out of every crack in that little 8x10 control room plus it was pouring out a partially open door. Lucky the master valves where in control room 1 so I went there and shut off the water to building 2.

When we ship the birds out we store the feed line hoppers in the control rooms to keep them out of the weather, apparently one of the hoppers fell over and broke both water filters off causing a water leak at the rate of 30 gallons per minute, the only dry spot in that room was about 6 ft of one wall where the computers and electric panels are located, looks like we dodged a bullet on that part.
Had it not been to cold to open the buildings I would have been there working and possibly caught the leak before over 20,000 gallons of water had been pumped out.

Spent most of the day working with a cow that wouldn't accept her new born calf, but while putting out hay for the cattle I drove the tractor down to the reservoir and checked, It's full again, well pump's working fine.
Tomorrow I'll start cleaning and will add plumbing in new water filters to the repair list.
 
Are WE Not Lucky to HAVE SO Many damresponsibilities,?.. wished i could put a
lol,,.but my statement is tongue in cheek../. although i too have troubles out
of control ,..seems some of us have worse problems ,. i would not trade mine for
yours,.,I Wish you Strength, Courage and wisdom , and grace to get thru it all
... and the promise with Godspeed,,. that this too ,Shall Pass,,.
 
Pretty much confirms one of Murphy's laws, although I don't have a number to go with it, "If anything can go wrong, it will. If there is a possibility of several things going wrong, the one that will cause the most damage will be the first one to go wrong. If anything just cannot go wrong, it will anyway!"
 
(quoted from post at 22:23:23 01/19/18) Be thankful the leak was not inside one of the
houses. That could be bad. Ask me how I know.

That was one of my worries when I got the water shut off, but our buildings are built in 12" tall curb walls and no water got inside the building other than the control room.

I've had drinker nipples pop off and that causes enough of a mess, nephew had a fogger line burst and flood the front fourth of one of his buildings 2 days before the catch crews arrived, that was a mess.

Mines a simple repair, get the PVC cutters out, some glue, new filter housings and a few fittings, I'm a little slow so maybe an hours work.
Heard a rattling noise while I was out there today, got a bearing out on one of the sidewall fans, add that to the list.

Some times the list is a few lines, other times it's pages.
O well, it's better than punching a time clock.
 
If nothing blew up and you only have 20,ooo gallons of water flowing
out the door. If there is no serious damage then hurray! Good luck
too.
 
(quoted from post at 20:03:28 01/19/18) Part of our farming operation includes 3 500 ft broiler houses.
Monday the catch crews came and loaded out all of the chickens.
Normally I start windowing the litter and cleaning equipment a day or so after the birds leave, but with the temps so low I decided to wait a fee days for the warmer temps they had forecast.The building where closed up with only a minimum ventilation fan operating on a timer.

To my surprise a little after 7:00 last night we got a alarm call from the poultry barns indicating low water levels in the well feed reservoir, this reservoir holds 40,000 gallons and the alarm is set to go off when levels drop below 20,000 gallons.

At first I thought something had happen to the well and it wasn't filling the reservoir, but the water's been shut off for 4 days so we shouldn't be using water to cause the reservoir to get low.
Jumped in the pickup and drove the 1/2 mile to the poultry barns, we have 3-4 inches of snow on the ground and as I got to the control rooms in the center of the buildings I noticed there was no snow within 2 ft of control room 2, I thought darn we've got a water leak. When I stepped out of the truck I could here water spraying and could see water running out of every crack in that little 8x10 control room plus it was pouring out a partially open door. Lucky the master valves where in control room 1 so I went there and shut off the water to building 2.

When we ship the birds out we store the feed line hoppers in the control rooms to keep them out of the weather, apparently one of the hoppers fell over and broke both water filters off causing a water leak at the rate of 30 gallons per minute, the only dry spot in that room was about 6 ft of one wall where the computers and electric panels are located, looks like we dodged a bullet on that part.
Had it not been to cold to open the buildings I would have been there working and possibly caught the leak before over 20,000 gallons of water had been pumped out.

Spent most of the day working with a cow that wouldn't accept her new born calf, but while putting out hay for the cattle I drove the tractor down to the reservoir and checked, It's full again, well pump's working fine.
Tomorrow I'll start cleaning and will add plumbing in new water filters to the repair list.

Really lucky about the elec. panels and computers. Did you go buy a lottery ticket?
 
Tyson Foods is putting in a big chicken processing plant here and locating farmers to raise the chicks and they will be processed at 51
days. As I understand several million chicks a year will be packaged. All of the grain needed will be grown locally and contracted to
them. Do you have any idea what kind of return a farmer who agrees to a contract to raise the chicks can expect to receive? Thanks
 

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