Slightly OT - hydraulic fitting nut removal

Ken Macfarlane

Well-known Member
Working on a friends JD 120 excavator, he blew a hose down in the bowels of the machine. Of course its in a clearcut, far from the road, and its been -20 C the last few days.

Nut on the hose thats in the way to the one we are trying to remove is 1.25" on the flats - jic I think onto a metric adapter.

He tried to get at it from the top by feel with a crowsfoot on 36" of extensions.

My other friend and I tried for an hour as well before deciding to fire it up and swing it so we could get it in the bottom. After an hour of breathing and drinking dripping hydraulic fluid underneath we can get on the nut with a combination wrench but can't break it loose before wrench hits other components.

My buddy wants to heat it with a torch. I've explained what the results of a wood and oil soaked compartment meeting torch looks like.

I can't get a mini sledge into the space to beat on a cut off open end wrench. Heading tonight to look for a breaker bar with micro fine rachet that I can bend or weld into a shape that works on a crowsfoot.

What do the pro's do?
 
BTDT. My friend has a Komashu (sp) excavator and it too has hoses where you have to lay on your belly and try to reach them. Last one I did I has to remove 2 or 3 other hoses so I could get he the broken one
 
The pro's usuaIIy modefy(cut/reweId or bend a wrench to serve the need at hand.
I have a drawer fuII of these gadgets i made at one time or another.
I use the cheap china wrenches for this purpose. :wink:
 
The pro's usuaIIy modefy(cut/reweId or bend) a wrench to serve the need at hand.
I have a drawer fuII of these gadgets i made at one time or another.
I use the cheap china wrenches for this purpose. :wink:
 
If you can get a hammer/ punch to it, give the nut a few good whacks before you try anything else. Better yet, if you can get an air hammer to it and give it a few seconds of love with it, even better. Being far from the road you could use a small oxygen tank, or decent sized air tank with reduced pressure, to power the air hammer.

In either case you'd be surprised how good that works. I've had tight fittings that I could get to, and was able to double wrench without them coming loose. One I remember clearly was an 1 1/2 inch JIC fitting, that was TIGHT. After a couple of hammer hits, it loosened enough that I took it off with my hand. All in all, I can't remember even one that the vibration didn't loosen enough to come right off.

Beyond that, what the others have said about cutting and bending tools is the only other advice I could give. Good luck.
 
Can you get to the nut with an air chisel? A blunt tipped chisel or punch and a good dose of vibration will work wonders sometimes. HTH Jf
 
I bought a set of these 30 years ago.Ended all my hydraulic hose nightmares.MIne came from Snap-On.
http://www.ebay.com/itm/Sunex-Wrench-Angle-Head-3-4-in-Size-Open-Ends-Carbon-Steel-Polished-Each-991407-/390975002395?hash=item5b07ed171b&item=390975002395&pt=Motors_Automotive_Tools&vxp=mtr
 
If the hose is blown, and you can get in with a hacksaw, maybe cut the hose off close to the nut and then get a big socket on the nut if you have access. Difficult without seeing it.
Chris
 
We can reach it with a 30" bar, my longest punch sets are only 18". Will try bar and sledge.

If the cab tilted forward this would be a cinch.
 
Thats the plan once the fitting that is against the nut flats is out of the way. The metric adapters from a previous hose replacement pushes the other fitting into the way.
 
Yes! Air hammer.

Not saying that is something one would want to do in a perfect world, but sometimes 'ya gotta do what works... especially in tough working conditions like you are putting up with!
 

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