Question for everyone

NCWayne

Well-known Member
Me and a buddy of mine were discussing old vs new machines today and got off on the subject of fuel usage, and really just everything fuel related in general. Our conversation got me to thinking so I decided to post and see what ya'll have to say on the subject.

First, as far as quality of fuel goes, I've seen more fuel related problems in the last couple of years than I have in the last 20. That said, I read an article the other day basically stating that as fuel injection pressures have risen from the 2000-3000psi range into the 20,000 to 30,000 psi range for the new common rail systems, fuel cleanliness was more important now than ever. In fact it said as the holes in the injector tips, and tollerances have all gotten tighter, contaminates, like just a drop of water, which would have passed through the older systems, can cause major damage to the new systems. Funny thing is when they removed the sulpher to the current Ultra Low spec, it actually made the fuel more susceptible to drawing moisture, not to mention the reduction in lubricity caused. In other words when the systems need the cleanest fuel, with the best qualitys possible, our illustrious leaders pass legislation to make it anything but what it needs to be.

That said, what types of problems are you guys seeing out there nowdays, with the new systems vs the old systems, on your equipment?

Second thing. It seems every year, and with every new inovation, we hear that the new machine/engine uses less fuel than the one it's replacing. In my experince, the best example I know of anyway, a customer had an older crane that moved X amount of materal in a day using 30-40 gallons of fuel. Their 35 plus year newer machine moved the same amount of material but generally used 130 to 140 gallons of fuel per day. I know of several other customers with new machines and old machines, all within the same size range, who experience the same thing with their machines.

So, my second question to ya'll is this. If you take an old tractor in any horsepower range, and a new one in the same range, doing similar work, which, in your experience, is going to use the least amount of fuel?

From there I'll take it one step further and ask two additional questions. If the newer maching is doing better on the fuel usage due to the latest and greatest computer controlled systems, common rail systems, idle control, etc, etc how many gallons/how much money a year is it really saving you? Then, is the amount of savings per year good enough to offset the repair costs associated with the new system -vs- the repair costs on an old system when a problem does occur? In other words, if you save $1000 per year in fuel, and have a problem within three years that costs $4000 to repair, is the yearly savings really worth the repair costs on the new technology? Based on what I see it usually isn't, but I'm still curious as to what ya'll have been seeing too.

Just remember this whole deal is color blind. I don't care if you compare Deere, to MF, to IH, to Case, to Ford, to Minneapolis Moline. In fact the broader the range of machines and mfgs, the better, as long as we can compare apples to apples within the same HP ranges.
 
I have noticed that the fuel economy has gotten better on the tractors until about 3-4 years ago. The new ones with the new tier 4 emissions actually went back wards a little. Personally I would not own a new tier 4 engine that was out of warranty. They are where the cars and trucks where 30 years ago on emissions. It takes time to get the bugs out.

As for the high fuel pressures causing more problems. They definitely do that.

Example: I have a 1993 JD 6400. It has over 13,000 hours on it. It has just a newer version of the old style pump and injectors in it. I have replaced the injectors twice in that time. The last just a year ago when I had a head casket leak. They did not check too far out of spec but I replaced them while I was in there.

A good friend has a JD 6430 loader tractor. It has the electric injectors and higher fuel pressures. He only has 3500 hours on the tractor and it is on the 3rd set of injectors. It is missing now but he said the injectors cost $490 each. So you have almost $2000 plus labor. The old pencil type are under $100 each.

I think that new engines with the emission controls on them will not hold up for long. Any EGR motor will not last as long as one without it.

I also think the total cost of ownership is going to be higher per hour of operation on the newer stuff. The tractors with the particulate filters on them are looking at 4-5K filter cost at the 4000-5000 hour mark. So you are talking about a buck and hour just for the filter. Plus the Tier 4 junk added about 5-10K to the up front price.

So much of anything newer than the first generation of fuel rail injection systems is going to give more trouble and cost in the long run.
 
We are definitely seeing more problems over here, Plus we have the paramilitaries/terrorists who are 'laundering' diesel. Not only are they using sulphuric acid and dear knows what else to take the red dye out of Ag diesel, but they are putting the residue back into the Ag diesel! My wife bought diesel for her car one Sunday night from a leading supermarket petrol pump, Monday morning she phoned me from 1 mile down the road....the car would not go over 20 mph. It cost us £900 to fix the pump!. We allvhave had to fit diesel filters to the storage tank for the farm tractors to take out this new found diesel algae. A few years ago I went to mow for my friend using a front rear mowing system, taking in 30ft. I was using a New Holland tractor and had to change the diesel filter 5 times in one day!(150 acres)
On fuel usage, I always have run Massey Ferguson tractors, because of the fuel savings above all else with the Perkins engines. Last spring I went to power harrow with my mate during his real busy time. We both started at 6.00 am with the same harrows on each tractor, working in tandem. At 3.00pm he asked if I needed diesel....my gauge was still showing half full. he filled 4x 5 gallom drums into his New Holland. At 8 pm he had his wife bring the bowser to the field and he agin asked if I needed fuel, but I did not. I finished at 10pm and drove 8 mile home! All on a 40 gallon tank. His tanks are larger and his tractor is common rail, mine is not....our car is the same on fuel usage it will do nearly 55mpg, but it goes like a racing car and when you drive it that way the mpg will drop way back to about 20mpg!
A neighbour is running 9 John Deeres. He is really complaining about his new fleet of 30 series....he absolutely loved the 10 series, had many issues with the 20 series and this new range is breaking him on diesel usage......save the ozone and deplete the fuel supply!
Seems the new Masseys are also not as economical since we went tier 4 though this ad blue system is supposed to help, time will tell.....Just like JDseller, I hope I do not need to change for a while!
Sam
 
If it's available use only premium fuel. In my area we have only one source of premium fuel and that's from Southern States Petroleum. Have never had a fuel issue with their fuel and started buying it way back(70's) when it was named super green. It's red now but still has the same quality. Last msds sheet I got says it's 52 cetane. Can't find that any place else around. Their storage tank rotation and maintenance is impressive.
Farm storage tanks can present problems even if you by good fuel. Use no less than 10 micron filter on the bulk tank. Many are going with 2 micron in areas with know fuel issues.

I have one of the newer engines. It's a water cooled Deutz Fahr german engine. 96 hp and very impressive with fuel usage. Doing light yard work it'll use 1 gal. per hour. Pulling a 7 shank chisel plow it uses 3.2 gal. per hour. Low engine rpm from idling to just above there's no diesel slobber. Has full torque at around 1,250 rpms. Rare to see a puff of smoke from this engine.

I wonder too about the high fuel pressure and how that'll play out as the years go by. If nothing else it would seem 20,000+ pressure would wear the fuel lines out over time. No one knows at this time because these systems are still new and haven't tested time yet.

What I have observed with fuel issues from the farm to where I work off farm is obvious though. My work place used Southern States off road fuel for 11 years. Once fuel prices got high they switched to another local supplier that was a few pennies cheaper. Since then they've had to replace injector pumps on every piece of yard equipment but one Cat bucket loader. Hyster with Perkins engine had had 2 occasions of filling the crankcase with duel. Liebherr knuckle boom has had 1 pump issue and Wagner 90 has had 1 issue. It appears it's from lack of lube. The premium fuel I started off writing about has lube added. So I think they should have stayed with the premium fuel.

Fuel savings vs cost. I can't comment on my own since I've had no issues. But the mill has sure spent some extra money for fuel issues in my opinion.

If you have proven premium fuel in your area, use it. It's well worth the extra cost.
 
I have no tractors newer than 1993, so I don't think that I have any of these fuel related trobles. And I will likely say that way. Friend bought anew CaseIH , and took it out and ran the discbine with it one day. Next time that tractor was tied up, so he used his older tractor, he claimed that to cut the same hay with the new tractor took about a third more fuel. But he said the cab and air was better,big deal.I prefur to ride under a sun shade than in a cab, don't really enjoy AC.
 
I believe my newest tractor dates from 1970 or so, so can't help on the new stuff. But, I can tell you this- I used to drive a 3/4 ton Ford F250 with a 390 that got close to 20 mpg if you babied it. My last 3/4 ton Ford got 12 mpg if you babied it. I had an F100 with a 6 that would get 23-25 mpg on a trip, my later Toyotas would not quite hit this mark. Over the years we've gone to smaller and smaller cars and trucks, always said to be more fuel efficient. Today my wifes vehicle gets the same 18-19 mpg, 21-24 on a trip, we've always gotten. Lots more electronics, lots fatter tires run at low pressures, A/C, sensors, etc.

I don't think we're really doing that much better on fuel.
 
I have a 2014 Volvo 670 with a Volvo 11 litre engine, I had a 2005 IH 9400 with an ISX Cummins. I got about 6.5 mpg with the Cummins, At 50,000 miles on the new truck I'm getting about 8.5 mpg with the new engine. I'm doing the same work now that I was before. This seems to be holding true for all engine makes in heavy trucks as far as I've heard. The new engines that use the exhaust fluid are able to reduce the stresses that caused the drop in milage with the first emissions systems.
 
Bought a tractor last fall that sat 20 years with a full tank of diesel. Got it running and working here and started good pulled good and smoked black when under load. Finally used it enough that it needed fuel the other day. With the new fuel it starts hard and under load , just a lite haze and seems short on power. I have changed nothing but the fuel.
 

I ran a '2010 IH 9200 with the ISX Cummins, 375 Hp. , 1275 ft/lbs torque @ 1250 rpm. got 5.8 MPG. But I ran Cruise Control, 70 & 75 mph. I now run a 2013 IH ProStar Plus with a MaxxForce 12L 475hp. , 1700 ft./lbs. @ 1000 rpm. Gets the same MPG pulling the same trailer and load at the same speeds. But does go up the hills much better. Both with the EGR and Particulate filters. Too much down time with system failures. Prostar is down right now with EGR problems at about 110k miles and 2500hrs on the engine. Last down time was recalls on the EGR system. Older models didn't have this much down time,,,..........
 
Mr. CaseCollector, You better change the fuel filter(s)....That old fuel probably left some gunk in the tank that the filters caught.
 
Funny, the operator on the crane I mentioned said the same thing.....He liked the A/C in the new machine....
 
Mainly gas comments here....All of the gasoline purchased here contains ethanol...not getting into that debate right now but will say that I believe it to cause some of the fuel carburation issues of today. My 1020 JD does not like it and have fought with sticking needle valve problems for a few years now. Have not tried using premium (ouch) fuel in it to see how that goes. What is ironic is that sitting in the same shed is a JD D that Iam restoring. Deere sold a PILE of tractors on the All-Fuel concept back in the day. I would be curious to see how the D would perform in field conditions with todays gasoline.As far as mileage,I remember back in the 70's my Dad geeting 29 mpg (Canadian) with his 1969 Plymouth Valiant. Bias ply tires. Carburetor. Breaker Points Ignition. A "mid size" car that probably weighed more than any luxury vehicle on the road today. Oh yes we have gained a lot haven't we!
 
i think your right, my take is its part of a wider problem, tecknowledgey ,added to by government types with no clue about the industry but making new regulations, are causing greater problems that ever with reliability, computers dont help either, while newer machines can do more in a hour than the stuff back in the 50's could do in a day, it comes at a price, both in initial cost and repair cost, no longer can anything but the most simple of breakdowns be fixed at the point of the breakdown, now it must be fixed by a summoned tech with special equipment, which further drives up the cost of ownership
 
From what I've gathered thru the past few years it's not about fuel usage, it's about clean air!
One manufacturer has to keep up with the others technology wise and by Govt. regulations. It does seem kind of foolish that we have to burn more fuel to have cleaner air.
People as customers want the latest gadgetry no matter what it is. If a manufacture would not change their products every year they would become stagnant in some form of another.
This is just my 2 cents...if it means anything.
 
Guys This new Blended Gas (10% blend)is the S#its! There are a multitude of issues it has over just regular Straight Gas! less power,Gets old fast w/o adding some sort of Conditioner, my gas rigs dropped 3 to 6 mpg!, if fuel sets it caused carb problems. and hard starts on injector engines!
Was a Belever once!, Not Any More!
I would buy straight Non-blended gas if I could!
Later,
John A
 
2010 is still the old system and the IH engines even new don't use the DEF and have been a big problem for them. They are actually in trouble with the gov. about that too. The new engines 2012 and newer with the DEF system are the ones that are doing much better. Dart has several hundred of them, Volvo's and Freightliners and they are all doing well with few problems.
 

Ya, I liked the convenience of not having to add DEF but would rather do that than having this downtime with the EGR and Particulate Filter problems.......
 
NCWayne, you're trying to do cost/benefit analysis on fuel usage vs. repair costs, which is a "non-starter" these days. None of the powers-that-be care a whit about repair costs- its all about emissions, period. There are no lobbyists for lower repair incidence- certainly not the machinery companies, they're all for more frequent repairs, so long as all companies are in the same boat as to requirements that cause the problems.

Kind of the same deal as when guys complain about the engineering of a machine, and wonder why it would be designed so only the dealer can fix it- Seems pretty obvious to me. . .
 
I have yet to have any real fuel problems my newest tractor is a MF6290.
I only have one tool that I've pulled with three of my main tractors a 13.5 ft. New Holland dic bine. But sure different fuel usage Ford 276 II 6gph real pain to pull a hydro swing mower with a articulating tractor, MF 6292 7+ gph, great comforts, and a 2470 Case dynos at 200hp barely uses 4gph hard steering and only a fair ac.
Bought a 2390 case last fall to use this year hope it's 504 is a fuel sipper.
Bill
 
We have a 94 IHC 9200 semi truck. It has a M11 Cummins. 370 hp. The M11 is one of the first electronic engines.Super high pressure injection. It has 992000 Has had one used computer, and a bunch of sensors! Bottom line back when I was seriously trucking, it made me 50 dollars a day more than my buddies N14 manual inj. Also my truck was 2000 lb lighter than his Kenworth. We just got a New Kubota M126GX It has a gallons a hr. readout and a percentage of power gauge. I can save 3 gal a hr disking by throttling down and gearing up. Real easy to set rpm limits. and also it will stay there, just like your car on cruse. That is 10.50 a hr savings or 3150 a year for us. Besides the cab is really nice! We replaced a 4040 Jd which never had a turbo, great tractor (8300hrs) but I think the kubota will mow on half of the JD. It's a bad deal to admit, But newer is generally better! Vic
 
I run a 2011 Freightliner with the 220 Cummings (tandem)and I have found that ZERO idling and outside temps above 35deg works best. When it goes into re-gen the mileage will go from 7mpg to 4mpg,the biggest problem is the low winter temperatures for me. And by Zero idle, my times are less than two hours a month.
 
On the gas thing, I just noticed yesterday I can get non-ethanol at one station in town! 91 octane, a little more money, but it's a good thing as far as I'm concerned.
 
(quoted from post at 04:26:12 05/29/13) On the gas thing, I just noticed yesterday I can get non-ethanol at one station in town! 91 octane, a little more money, but it's a good thing as far as I'm concerned.

I own and operate (Fuels&Lubes Tech.,LLC). We specialize in fuels testing and in particular in fuel related problems resolution.
Fuels today are better than what they were back 20 years ago.
Fuel cleanliness begins with the refinery. If they don't maintain their truck rack filtration systems, then look out. And it is the same with station maintenance, if they don't keep their tanks clean and change out the pump filters on a regular basis, you will have problems. Every now and then an independent distributor will do some home boy blending, using components, solvents, he picked up at the local paint shop, and introduce any area wide problem. Also let's not forget the guys making bio diesel, a lot of them don't know what they are doing and some off spec materials get in tanks. Last but not least we have some states that institute mandatory bio/ethanol requirements and that is splash blended causing above average additions or slugs to be mixed into our fuels.

The single biggest fuel problem we see is caused by sabotage.
Vandals who dump sugar into ex boy friend and girl friends vehicles. Or into someones vehicle who has wronged them. The second leading problem we encounter is from bacterial growth caused by water laden tanks and that all comes down to cleanliness.

THE END
 
Jed, I'm sure you know what you are talking about, but I know that the ethanol fuels play havoc with all sorts of older engines, especially small engines.
 

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