23 hp kohler not charging

kito169

Member
I am trying to help a friend of my daughter with her Scotts riding mower. It is an S2348, 2002 model. The 23 hp Kohler motor is not charging the battery. I found a little info on line but not much. I checked the center wire on the voltage regulator/rectifier and it has 12 volts so the wire from the battery to there is good. I checked the magnets on the stator and they are good. I changed the reg/rectifier and still no charging. what do you folks suggest? I have the same engine on my Yardman mower and it is putting out 14.2 volts. Thanks for all your help.
Rick
 
I think charge rate on this is very low. Might not even notice needle fluctuation. Check with dealer. Dave If batt is bad will not charge.
 
Might be a stupid idea, but are all the connections clean? At the battery, the selinoid? Are all the wires good, any broken?
 
Might be a stupid idea, but are all the connections clean? At the battery, the selinoid? Are all the wires good, any broken?
 
Even with a bad battery you should notice a difference in voltage at battery from not running and when it is running. To check the stator windings ( now it has been a long time since I did this) but you unhook regulator, determine the two wire ends from stator and a volt meter hooked between them should read 28 volts if stator is good. You are reading ac voltage so you set meter for ac. I guess I would refer to a manual just to be sure. Memory some times plays tricks.
 
Just to add, when testing those stator windings, in addition to checking AC output with the engine running, check both stator wires for a short to ground (engine block) with an ohmmeter.

It should read infinity from either stator wire to the engine block.

A couple years ago I worked on a "no charge" situation in a JD 318 with Onan engine.
It made the normal 30+ volts across the two stator leads, but would not charge. I found the stator was shorted to ground at about the mid point. When connected to the good rectifier / regulator that grounds to the engine, it would not charge. Replaced the shorted stator and it charged normal.
 

I just went through this with the Kawi on my ZTR. turned out to be a bad battery connection. Fortunately I found it before digging very deep.
 
I just had this problem with my JD zero turn. It turned out to be a blown fuse---one of those little flat things that looks like a guitar pick.
 
Sounds like a bad flywheel stator. You can test like this:

Remove the connector from the rectifier/voltage regulator. Attach an AC voltmeter to the connector's stator terminals (the two outer connector terminals). Now run the engine at governed RPM and observe the voltmeter reading. A good stator will develop at least 28 volts AC at 3,600 RPM. Less or no voltage indicates a bad stator.

You can also do a stator resistance check at the connector. Measure across the same pair of terminals above. A good stator will read 0.1 to 0.2 ohms. 0 ohms says the stator has a short; infinity means it's open.
 

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