Rebuilding A Torn Out Reel Drive Mechanism

lastcowboy32

Well-known Member
I did this trick on our Hesston 1070 haybine.

When I found this other one for scrap price, and realized that it was being scrapped, because of the same failure that ours had... I bought it.

The previous owner already tried a fix that failed really badly and tore up the end of the center tube... but, he did weld a "puck" onto the drive shaft. I kept that puck.... added another puck... to keep things better centered and distribute the load...

A friend with a metal lathe turned the pucks to the correct diameter to fit inside the repair piece.... and turned the repair tube to the correct OD to fit inside the original.

The tube splice will be with a "fishmouth" weld... to put brittle lines at diagonals to shearing forces. The drive shaft pucks will be connected to the tube with four lug bolts... two for each puck... at 180 degrees apart on each puck... rotated 90 degrees relative to the other puck... :)

A 29/64" carbide drill bit was worth its weight in gold for the drilling to prepare for 1/2"-20 UNF tapping...

I think it's going to work...


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For the curious...

This way is different than how we solved it with our "runner" haybine. On that one, we fixed the failure the first time, by welding a PTO yoke onto the end of the stub shaft and modifying/reinforcing the tube to be driven by a 3/4" diameter bolt running through the tube and the PTO yoke.

That fix has been running for three years now.

We had to change plans on this one... because it was fixed once, and the end of the tube in the reel was unsalvageable after the second failure.

But.... I think that this method of repair will center better.

With my original repair, the big drive sprocket has about a 1/2" wander as it spins... it's not that far off alignment... but it's about a 24" diameter sprocket... it doesn't take much.
 
Got rained (sprinkled) out from baling today.

Finally got to splicing the tubes together.

Also had to do an intermittent bead around the new section of tube to join it to the hub.


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