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Cub charging

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Chris Bean

06-08-1999 10:39:22




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I have a bit of a crisis with my '48 Cub. I rewired my tractor so that it matched the wiring diagram in the operator's manual. Problem is it wouldn't start. So, I figured I'll jump the generator and run the coil directly off the battery to get it going. Now, when I disconnect the lead I jumped with, the engine dies. The only way to keep it running without the jump is to rev the engine all the way up, but it runs poorly and eventually dies. My generator isn't even putting out enough power at high speed to charge up the coil (to say nothing about charging the battery.)

So here's the question: How can I troubleshoot the generator and voltage regulator? And how exactly does the voltage regulator work with the generator?

This tractor was converted from magneto to distributor ignition some years ago. Plus, my wiring diagram shows the voltage regulator having 4 terminals. Well, mine has 3 terminals so I didn't even touch that wiring. If it worked before it should work again.

Thanks for any help, Chris

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Rick K

06-09-1999 09:43:01




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 Re: Cub charging in reply to Chris Bean, 06-08-1999 10:39:22  
Assuming that you have a regulator, and not just a cutout relay, a mechanical regulator works as follows...

There is one relay that simply opens when the generator is not putting out enough voltage to do anything. This prevents the battery from discharging back into the generator (which would actually turn the generator into a motor).

There is another relay that monitors the output voltage, and maintains the generator at fairly constant average voltage. It does this by opening and closing rapidly. The higher the percentage of closed vs open, the higher the output voltage of the generator. The contacts of this voltage regulator relay short the low side of the field winding in the generator to ground, causing current to flow in the field winding, causing the field winding to make a magnetic field, causing the generator output voltage to go up.

The last relay is the current regulator, which opens the field winding when the generator tries to put out too much current, so you do not burn anything up.

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Larry

06-08-1999 20:12:02




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 Re: Cub charging in reply to Chris Bean, 06-08-1999 10:39:22  
Remove the wire from the bat terminal on the regulator. Hook an ammeter between this wire and the bat terminal. At the field "F" terminal take a short piece of insulated wire with both ends stripped of insulation and mount one end of this stripped wire in with the field wire.(charge the battery and if necessary jumper to the coil in order to get the tractor running again) Once you are running at medium throttle momentarily short the wire mounted to the F terminal to ground while watching the ammeter. The gen output should increase. No increase indicates a Gen problem. An increase indicates regulator problem.

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