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Tool Talk Discussion Board

Re: BIG steel for Lanse!


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Posted by Stick welding on November 28, 2012 at 17:14:42 from (96.53.210.246):

In Reply to: Re: BIG steel for Lanse! posted by Puddles on November 28, 2012 at 03:48:29:

That's the new "Monster rolls". The largest
capacity plate rolls in N. America, 8" thick
capacity cold and 12" thick hot (1650 deg's)! The
articles are under newsroom and there's a picture
of the 7" thick heads. There's a 100 ton overhead
crane to support the rolls. Then they have their
house built 3000 ton head press...

Lanse, back gouging is very common on thick
pressure vessels to ensure full penetration with
no slag or other impurities. Shells are usually
done with a root pass and sometimes a hot pass,
followed by sub arc and then the the root pass is
gouged out on the other side into the sound weld.
Then it is filled up with sub arc. Nozzles coming
out the side are usually all done with stick but
flux-core may be used more now. They are tacked in
place and often braced so they don't move. Then
they are welded on the inside and back gouged from
the outside into the sound weld. Even after
gouging, you have to clean it up real nice with a
grinder to get rid of left over carbon. Even
though there is about a 30 deg. bevel to get full
penetration, it can be trick getting 100%
penetration into the weld done from the inside.


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