Never seen that issue but have seen them fill up with bean fuzz before. Stainless blades and plastic seperators make it a big static electricity generator. Put a piece of small log chain on the rear axle and let it drag the ground to diffuse the buildup. As for the other what exactly are you finding in the return elevator? With the air flow difference between the old style and new stlye fans, the settings are different than the book will show.
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