You should be good with the .004" setting,I don't know how you set clearance on rocker,on the intek single cyl eng the valves are set with the piston PAST TDC & 1/4" into it's downward travel AFTER TDC,try setting valve(s) this way & see if that cures problem.if not I would say acr not working or acr cam worn.the valve timing on these eng is very close,if you set valve at TDC the valve tappet may have been sitting on acr cam,this will allow exh valve to close too early when cranking eng & putting full compression load on starter & starter will stall.
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