Milling A Square Hole

I see it and I still don't believe it ?

That is pretty neat. I suspose the Chineese thought of it ?
 
(quoted from post at 07:04:21 10/31/11) I see it and I still don't believe it ?

That is pretty neat. I suspose the Chineese thought of it ?

Pretty clever but if the Chineese are doing it I'd bet they are just copying someone else.

Rick
 
It means that while the Chinese are very industrious coming up with cutting edge (pun intended) technology is not their strong point.

Rick
 
Nothing new here. It's the same concept as the Harry Watt square drill that's been around for decades. Patented in 1917 or thereabouts.
 
Looks like it takes a special machine also. When I needed to mill a square hole I would use a small cutter for the sides and dril out the corners. Stan
 
Looks like it takes a special machine also. When I needed to mill a square hole I would use a small cutter for the sides and dril out the corners. Stan
 
I use a square broach.
Drill a pilot hole first.

A High speed steel broach is waaaay cheaper than that contraption.
 

The resulting hole is still not square. A ROUND tool will NOT make a square hole.

Maybe that's why some of the stuff we get from China is inferior, because the Chinese still haven't figured out that a square peg will not fit a round hole.
 
Can't ya just go down the hardware store and get a square drill bit, then theres no need for 1 of them special machines. :twisted: :twisted:
 
(quoted from post at 11:55:36 10/31/11) It's not a round tool and is a square hole.

The 4 corners all have a radius. The radius may be miniscule, but unless you take a flat file to those corners, they are not square.
 
You can buy them from a place that sells industrial cutting tools. You will also need an arbor press to push the broach threw the workpiece. Oil the pizz out of the tool and workpiece and start pushing. Be sure to keep it straight and take your time. What size hole do you have to put in it?
Remember to only buy a High speed steel broach, dont get carbide, too expensive and too brittle. I dont think I have ever seen a carbide broach.
 
If you look at the video closely, it looks like the tool holder is rotating in an elliptical pattern, and thus the tool can get into the corner, cut it square, then retract before the next cutting edge takes a bite.
 
Yep, used them in the navy. If I remember right the drill had three flutes and was flat bottom ground like an end mill and it just followed a square guide mounted above it. And for the non-believers, that radius in the corners wasn't much of a radius at all. ohfred
 
I worked on a plastics injection machine in the 50s that made square push buttons for radios.The die had 6 cavitys that had a dead end.Foreman said the die was very expensive.
 

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