welder outlet

jstpa

Member
I recently got a Hobart hsw25 spot welder. It calls for a 250 volt 30 amp receptacle but I can't seem to find it locally. It has 3 pins, 1 normal ground pin and the other to are above it but unlike a 110 volt plug these are vertical. The receptacles I have been finding are the same pattern but to large. The plug on the welder is not much bigger than a normal 110 socket. It maybe a neco 6-30 but its hard to tell on a picture on the internet. Anybody have an idea what I'm looking for? Thank You, jstpa
 
You mention that the prongs are vertical.... are you sure the two prongs aren't horizontal, meaning in line with each other. I found some HSW-25 welders on-line and the plugs on them look like a P5-15 110V but instead the two prongs are horizontal.

I looked at the HSW-25 manual on-line but it doesn't define the plug type. The plugs that look the same are only 15A yet it says the welder requires 30A.

If it were me, I would cut the plug off and attach a more common 220V 30A plug and then install a receptacle to match. If you already have a 50A welder receptacle you could even attach a plug to fit that. As long as it is 30A or greater you'll have no problem.
 
I used to take the plug and push it into cardboard to have a pattern to take to the electrical supply house. They should have a counter chart.
 
maybe a nema 6-30 welder or oven plug

https://www.amazon.com/Leviton-Oven-Welder-Receptacle-6-30/dp/B0052EXFEM
 
If its a 250 Volt, 30 Amp, 2 Pole 3 Wire Grounding Plug that would be a NEMA 6-30.
a173526.jpg
 
John T, I thought it was a 6-30 plug also but it is actually to big. Too much spacing between the prongs. I will call Hobart tomorrow and see what the recommend, If nothing else I'll change it to something more common like the 6-30. jstpa
 
After looking at the chart i'm convinced it has a 6-15 plug on it. I thought it was the original plug. Would Hobart have used that plug on a 30 amp rated machine?
 
It's possible it does have a 15 amp plug.

Welders are rated at duty cycle, yours is rated at 50%, which would be 15 amps. Look at section 3.

But, then in section 4.5, it calls for a 30 amp service, with #10 wire.

And then in the parts section 8, item 44, the power cord, refers to it being 16ga., back to 15 amps!

There is a big difference in the appearance of a 15 amp and a 30 amp receptacle.

A 15 amp more resembles a common household outlet, while a 30 amp is more like a dryer plug.
Owners manual
 
As a past power distribution design engineer, I would:

1) First compute the "maximum continuous current" NOTE may also take "duty cycle" into consideration

2) Specify the wiring and plugs and receptacles etc to have a minimum ampacity of 125% GREATER THEN the max continuous
current


THEREFORE if the "maximum continuous current" was NO GREATER THEN 24 (80% of 30) AMPS I would use 30 amp rated wiring and
devices.

HOWEVER if it was more then 24 amps I would use higher rated wire and devices.

I cant say how or why Hobart designed the unit, but its awful hard to believe with their engineering and legal departments it would NOT be 100% safe and NEC proper ???????? Max continuous current and duty cycle would be an explanation of the ratings they specified ASK THEM NOT US

John T
 
Who knows why but you need a 6-15. Just don't wire it with anything but #10 wire. The cord certainly does not look like #10.
 

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