bfullmer

Member
Always mig welded with gas-but my last project was outside and with the wind the welds are poor-if I switch to flux wire what do I have to change and any different way of welding ?? I have a Hobart 180
 
Nothing wrong with waiting for a calm day, or using a sheet of plywood or a strategically parked vehicle to hold the wind at bay, or move indoors.

To me, flux core wire seems like a poor alternative to any of those choices. (Just IMHO.)
 
As stated switch the polarity. Typically in the machines case near the roll of wire. Drag the puddle with flux core wire by angling the gun opposite the travel direction.
 
Just weld behind your hand, with a glove of course. I get by with that mostly, but sometimes I'll have someone hold something to block the wind.
 
Don't forget that without shielding gas, you don't need the nozzle. Take it off, you'll be able to see much better without it in the way.

Stan
 
I also use my hand to shield or prop a sheet of plywood. Depending on how windy it is I also turn up the gas which can help a lot if it is just light breezes.
If it just wouldn't work I will get out the stick welder before I would change my mig to flux core
 
I do most of my outside welding with a mig welder. I only use flux core. When you get the flux core don't get your hopes up to high when the wind is blowing.
 
Hi Was going to comment last night with go buy a stick welder, But decided to keep quiet as nobody else had commented about the gas less mig welding system being less than fantastic in some applications. The seed plant I worked at had a dedicated Lincoln for out in the yard or on top of bins kinda jobs.
it never was that fantastic from my experience and i can weld real good with anything else.
About the only thing that machine was good for was a wheel chock for a fwd tractor.
i was actually tempted one day to forget to move it and drive over it, i got so frustrated with it!
Those things have a place and from my experience, it's place was somebody else's shed sadly.
Regards Robert
 
You'll have to change the wire feed rollers for flux core wire and switch polarity. On my Lincoln, it's just switching a wire from one terminal to another. Nothing about your technique will need to change.
 
Yes, I fully agree. I just don't have the patience for those wire feeds... Too much fiddling around. I like grabbing a stick of rod and Blow & Go. My welds will hold but I don't brag about them or put them on display somewhere. Just need to keep a piece of farm machinery moving a little while longer. bjr
 

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