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8N starter solenoid, again

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Jeff L.

07-31-2007 19:55:22




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Evidently I mis-directed this morning's version of this posting, so here i'll try again:
After nearly a year's absence from this forum and my tractor (1951 8N), I'm back. De-winterized the tractor and she started right up. Last month I mowed the field for an hour or two then back to the garage. Last week with a friend driving we mowed less than an hour. He stopped to let me drive but it would not re-start. It's an uneven, bouncy ground so I thought that--as happened last season--the starter drive was hung up in the flywheel. That time I followed the advice of someone in the forum, simply rocked the back wheels and ka-thunk! it freed up. That was not the problem this time. This time, key on, in neutral, clutch pedal depressed, press the starter button..."click". Just one rather soft click, sounded like it came from the solenoid.
[By the way, my IT manual and Operator's Manual both refer to the "starter relay". Is that in fact the same as the solenoid? I guess so, but why confuse the terminology??] Ultimately and to my embarassment, my friend towed me home, with his ATV.
Here's what we tried:
+rocked the tractor back and forth, to see if locked up. +inspected the gas tank & sediment bowl; both had gas and the bowl valve was still open(a half-turn, as I had set it). This was an electrical problem.
+visually and by hand, checked the wire connections, to/from solenoid, ignition button, battery. Looked ok.
+to check the battery, after all that bouncing around, removed the positive ground cable at the batt post & the neg from the starter and touched them together. Spark! (and uncomfortably close to the gas tank--probably not a good procedure). Evidently plenty of juice there.
+Reconnected batt cables, and using 2 screwdrivers, attempted to bridge in turn each large solenoid post to the small one on the far side of the solenoid. Nothing. (I don't recall now if I simultaneously depressed the start button.)
+At the garage, I again removed the hot (neg) batt cable and managed to reach the little post of the solenoid, and at the same time pressed the ignition button. Spark! But nothing more, no crank. I then noticed that the large, right-hand post of the solenoid appears to be made of copper, and in removing/replacing the nut I evidently had stripped the post threads. Agh!
+Thinking it next appropriate to inspect the starter internally, we loosened the long retaining bolts to look for "obvious" problems. None found, except yep, the back end of the starter became too loose and would not re-assemble. So...removed the starter, that bushing plate and Bendix. Actually it came out fairly easily. No teeth missing.

[Side question: some folks on line refer to the "Bendix" which I have divined is the same (yes?) as the "starter drive". Terminology confusion again!]

+Since the starter looked (to us chimps) to be ok, I merely wiped the commutator clean and with our four hands we did manage to reinstall the starter with brushes in place. That in itself was a small victory, but ruined by the fact that in removing the oil filter to re-install the starter, we twisted/crimped the bottom copper tube so I suspect that now needs to be replaced.

That's the situation. Diagnosis? Bad solenoid/relay? (only, or starter, too?)

Other inspection procedures to try?

If the starter needs to be replaced (if I can't find a shop to rebuild it here in rural Maine), looking on line I don't see a complete starter & drive unit, but are sold separately. Any tricks to removing/installing the "Bendix", if necessary? Ok to re-use the old Bendix with a new or rebuilt starter?

Finally, guess I'll be shopping for copper tubing (what diameter?), plus bending and flaring tools...

Thanks, guys. We chimps appreciate your willing expertise.

Jeff L.


P.S. Wishing I had a tractor manual like I had for my old VW Bus, "for the compleat idiot". Anybody out there writing one?

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Jeff L.

08-08-2007 15:18:40




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 Re: 8N starter solenoid, again--UPDATE in reply to Jeff L., 07-31-2007 19:55:22  
ok, I'll try this again. I attempted a post 3 days ago but it was disallowed by the YTMAG filter for unacceptable words--which it did not reveal. I have no idea what, but it was hardly x-rated.
Anyway, for those interested, this week-end I finally got back to my 8N. I got out my heavy duty jumper cables, hooked the pos to the batt post, the other end to a bare bolt; the neg to the other post and the other end to the left side, large post of the solenoid. Key on, neutral gear, tires blocked.
Press the ignition and voila! cranked and started right up! Ha! So--as some commentators indicated, it weren't the starter at all. But what is the problem? Bad solenoid is my guess--appreciate your confirmation of diagnosis and now what to do. Buy and install a new solenoid seems the obvious answer, no?

Phil: seems you were correct (although I grounded my jumpers a little differently).
Dell: I already had thick batt cables, but maybe a connection was weak, especially to the right side solenoid post which was stripped? (and thanks for the guidance on removing a Bendix, for future ref.' but you will have to explain what you meant by "clutch" style starter drive?)
Coldiron: I never did check the batt with a hydrometer, but will take it to the local "service" (not) station before season ends, if only for reference.

Thanks to one and all,
Jeff L.

BTW--will post separately for comments on making or replacing the oil line that I damaged in removing the darned starter to inspect!

PS. to Dan Hill: thanks your leads for rebuilders, and I did find another "local" (40 miles or so) used parts guy

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Phil(NJ,Az,Sask)

08-02-2007 05:32:23




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 Re: 8N starter solenoid, again in reply to Jeff L., 07-31-2007 19:55:22  
[quote]Reconnected batt cables, and using 2 screwdrivers, attempted to bridge in turn each large solenoid post to the small one on the far side of the solenoid. Nothing[/quote]

The small Post is Just the Relay Control,the relay functions to pull the "contactor" in such that Electrical contact is made between the TWO Large posts (this is High (>150A) Current Path)

To bypass (test)the solenoid you JUMPER the two large posts together and your Starter should engage.

Hope This Helps,

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Jeff L.

08-02-2007 18:41:16




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 Re: 8N starter solenoid, again in reply to Phil(NJ,Az,Sask), 08-02-2007 05:32:23  
Thanks all replies--will hopefully get back on it tomorrow (Fri) or over the week-end. Seems the consensus is that both starter and solenoid are ok. I'll remain "cautiously optimistic" as I try out all recommendations. will up-date then.



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Jack-Illinois

08-01-2007 07:30:45




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 Re: 8N starter solenoid, again in reply to Jeff L., 07-31-2007 19:55:22  
Starter brushes sometimes stick and fail to touch the armature. A whack with something on the body of the starter will usually make them loosen up enough to make contact again. If the starter now works, it is time to clean the gunk out of it and probably replace the brushes.



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rainyweekend

08-01-2007 05:16:14




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 Re: 8N starter solenoid, again in reply to Jeff L., 07-31-2007 19:55:22  
I had a similar problem with my 48 8n. and it turned out that the solenoid must be grounded to the starter case with a little screw that runs through the solenoid bracket to the case. check that this screw didn't fall out or bad connection

good luck



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Bob

08-01-2007 06:16:23




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 Re: 8N starter solenoid, again in reply to rainyweekend, 08-01-2007 05:16:14  
8N Ford starter solenoids are UNNUSUAL, in that they DO NOT have to be grounded. One side of the winding is always "HOT", and the other side gets grounded by the tranny-top neutral-safety start switch.

There is NO connection between the winding and the case, as there is in most other starter solenoids.

NO grounding needed, UNLESS it has been changed to a more common type of solenoid, and the neutral-safety starter switch has been abandoned.

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dan hill

08-01-2007 00:05:36




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 Re: 8N starter solenoid, again in reply to Jeff L., 07-31-2007 19:55:22  
Cant find a starter rebuilder in rural maine. You aint looked .Reg Clements in Carmel and a fellow named Burleigh in Montville,Drive to the junction of rt 9 and 7 in Dixmont and ask for Dan Hill at the general store.He keeps brushes and bendix springs for Ford tractor and car starters.Furthermore Hes been around since your 8n was new.He has 8n points and condensers and dist caps on hand and has forgotten more about 8ns than you know.

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Dell (WA)

07-31-2007 22:32:37




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 Re: 8N starter solenoid, again in reply to Jeff L., 07-31-2007 19:55:22  
Jeff..... ..yer overthinkin', cut-itt outt (grin)

You write..... ."By the way, my IT manual and Operator's Manual both refer to the "starter relay". Is that in fact the same as the solenoid? I guess so, but why confuse the terminology??..... .yes, relays are "lite-duty" and solenoids are "heavy-duty". Is switching 150amps lite duty or heavy duty???

You write..... "Side question: some folks on line refer to the "Bendix" which I have divined is the same (yes?) as the "starter drive". Terminology confusion again!"..... .yes, same animal, do you ask for Kleenex or soft tissue paper for yer drizzlin' snozzle??? Bendix developed the retractable screw drive for starters.

You write..... "looking on line I don't see a complete starter & drive unit, but are sold separately.....yep, they're sold seperately.....Ok to re-use the old Bendix with a new or rebuilt starter?"..... .unless yer drive is less than 1-yr old, byte the bullet and gitt the new modern "CLUTCH" style starter drive to go with yer rebuilt starter motor.

You write..... ." Any tricks to removing/installing the "Bendix", if necessary?" ..... .gently clamp yer starter shaft UPSIDE-DOWN innna vise and with yer armpit squeeze down on the spring-loaded drive so you expose the roll-pin, then take a punch (nail) and gently hammer yer roll-pin out of yer starter motor shaft. Simple, eh?

When you re-install yer drive, taper (grind, file) yer roll-pin end so it wedges itself into the shaft hole against the spring pressure; then hammer it home with punch. Simple, eh?

Yer starter problem as you've described is NOT the starter motor or solenoid, it yer weaksister battery cables. They gitt invisable corrosion inside the molded clamp and onlyway to fix is by replacement. New 1/0 (one-ought) thick as yer thumb battery cable $10 (cheap) Also replace yer braided ground cable with new 11-in flatbraid ground cable ($10, cheap) bolted to one of yer steering box tranny bolts. NOT to rusty sheetmetal battery bracket attach points.

Then the "secret"..... (don't tell ennyone) before you install yer starter motor, WIRE-BRUSH the endplate of yer starter motor and the tranny mounting hole, yer starter motor will ZING..... .the dirty pitts Dell

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Coldiron

07-31-2007 21:30:26




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 Re: 8N starter solenoid, again in reply to Jeff L., 07-31-2007 19:55:22  
Jeff, Have you checked your battery with a hydrometer? You could have a dead or low cell and still have voltage but not enough amps to turn your starter over. Just a thought since it has nailed me a few times in the 28 years I have had an N type tractor.



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