JD 24 T Knotter with broken intermittent gear

Probably because there is too much 'clearance'(worn shims) causeing the gears to seperate slightly.Thewy can 'jump'/make contact.That causes breakage.Time to rebuild.....
 
had that problem couple years ago. could be improperly shimmed, also might try changing out the pinion gear that it drives, if the profile of the gear changes from wear, they get pushed apart instead of turned.
 

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