wheel horse overcharging

ed carik

New User
I have a 1987 wh 414-8 with a kohler 14hp magnum 3 amp unregulated charging system that after a couple minutes of running starts to put out 15-17 volts replaced diode and checked batt with hyrometer all is good worked good for 2-3 times after replacing diode but back to square one can anyone help?
 
Disconnect dc output of alt from ign sw,battery or tractor wiring harness whichever is easiest,run eng at 3000 rpm/more,check DC voltage output from alt,if voltage 28v/more then nothing wrong with charging system.

The inherent problem with an unregulated system is battery is being constantly charged/overcharged reduceing battery life as this system uses the internal resistance of battery as a regulator with time,overchargeing & vibration cells in battery start to breakdown & internal resistance of battery changes along with reserve/ah capacity of battery,while a hydrometer may tell you battery has a full charge actual reserve/ah of battery may be low & voltage on charging system rises trying to maintain a weak battery,15-17v on an unregulated system is normal when a battery is going down hill/reaching the end of it's life.Remove battery & have load checked.I have a wh charger 12 with a 3A unregulated system & this tractor is hard on batteries compared to my other 3 tractors with 10/15A charging systems & a regulator.
 
Kohler wiring diagram. Hal
a169467.jpg
 
Batteries on lawn tractors exploding are rare but like any other battery are not unheard of,most likely cause of same would be loose/bad internal cell connectors or internal connections to battery posts causeing a spark & firing off hydrogen gas generated while charging a battery(the poorer the condition of battery the more gas generated),most batteries(lead/acid) have enough venting on cell caps to prevent excessive gas buildup in each cell,worst case situation would be if you continue to flog a weak/bad battery is you could burn out diode or damage alt stator.
 
I would install another battery and recheck the charging voltage across the battery terminals with the engine at 1/2 throttle. Should see 14.0 to 14.5 volts on your volt meter. If it's above
that I think you need a new diode. Hal
 
If your stator is putting out better than 38 volts DC (use a multimeter) and your battery is in decent shape, you could probably eliminate the diode and use the voltage regulator from a 10 or 15 amp system.
 

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