Starter failure in Ford 641?

Millweld

Member
I pressed the starter switch and heard only the solenoid click but no cranking. After only a few seconds the battery cable was very warm. I disconnected the + cable from the starter and attempted to jump the starter with a good battery with the negative connected to the block and the positive to the starter but got only sparks. (I switched over to 12VDC with negative ground about a decade ago and continued to use the original starter.) Does this sound like a starter failure? What should I expect during a removal and replacement? Any advice will be helpful - especially a Utube description. Thanks.
 
First thing I would check is for starter gear locked with ring gear(put in high gear then rock tractor back and forth to unlock). Starters usually drag and turn slow for a while before going completely belly up.
 
A detail I omitted in the original post may be significant. When I converted from 6 to 12 VDC a decade ago my tractor would start in about 0.1 seconds. Just a quick push of the button did the trick. But yesterday, it cranked but didn't start in that 0.1 sec so I immediately pressed it again and it would not crank. Sounds like a gear jam as you said. Thanks.
 
I had a 641 that was converted to 12 and when I started it you could hear the starter speed winding down after the engine fired. I think you might want to just get you a 12 volt starter as the 12v spins that 6v starter to a fast high RPM. You certainly dont want any ring gear problems before their time.
 
A starter generator alternator shop told me when converting from 6 to 12 volts if the tractor is a worker it is easier on the ring gear to remove a field in the starter. This removal slows the starter so the engagement into the ring gear doesn't wear as fast. If the tractor doesn't get used that much, probably won't matter.
 
You have to rock it hard enough to turn the engine over,you will see the fan blade moving. Make sure the ignition is off,,,,AND,,,,pull the coil wire while you are rocking it.
 
I removed the starter and immediately I noticed it was slightly bound and had to pry lightly with a screwdriver. I noticed 3 cogs on the ring gear had their corners rounded rather coarsely (don't know how to load pics). Starter turned easily so I reinstalled it and all is a well as can be expected. My bad was attempting to restart instantaneously after the first pressing of the starter button. It just didn't have time to reset.
I'll work on pics so I can get opinions as to how bad it is.
 
At this point if starter gear look's good I'd just use the tractor as usual and hope for the best. If gear on starter is less than perfect it would be wise to replace it to minimize chances of damaging ring gear farther. It may very well work fine another 10 years. Not much else can be done without splitting the tractor so why not wait until there's no choice.
 
The starter shaft and gear appear to be AOK. No marks or uneven wear. It must be harder steel than the ring gear which is opposite of what I would expect - I had rather have to replace a starter than the ring gear!
 

Ring gears normally get worn in one or two spots because engines stop at the same one or two places with very high frequency. Starters can stop anywhere in their rotation.
 

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