201ci diesel bearing clearance specs

Rreidnauer

New User
Hello wise lords of the old iron internet
realm. I'm in the process of putting the
engine back together in my circa 1976~78
Ford 535 backhoe, which had a plastic line
to an oil pressure gauge fail while my back
was turned, running the hoe. It pumped
itself dry, and I didn't catch it until the
knock started. Repaired the line and
refilled with oil. Then, I didn't help
matters any, because I drove it out of
where it was, to where it could be towed.
But the oil journal was already plugged
with bearing material, and more damage was
done, spinning the bearing and scoring the
crank.

Anyhow, took the crank to the shop to check
run out and cut the journals however much
would be required. They took the mains to
0.030 over, and I forget what the rod
journals were upped to. They also supplied
the replacement oversize bearings. So, as
humans are prone to error, I want to check
if the work is to spec, but I haven't been
able to find the clearance specs for when I
go to Plastigage the crank. Can I just
follow rule of thumb of 0.001 per inch
diameter of journals, or is there a
specific value on these old engines?
 

Main bearing clearance, .0022-.0045
Rod bearing clearance, .0017-.0038

Did you replace or recondition the rod or rods that the bearings spun on?
 
Thank you!

I just cleaned up the rod. It doesn't
appear to be too bad, though, I haven't
fitted the bearings yet and see how it all
fits. As a side note, the wrist pin was
just a smidge tight on the rod with the
spun main, compared to the others, and I
just cleaned up the pin with 0000 steel
wool, and ever so lightly touched up wrist
bore with a brake cylinder hone until it
fit without force.
 

Check to make sure they ground a large radius on the journals.
My book says .120-.140 radius.

Had the crank ground on the 201 in my 4000, they put a short gas crank radius on the journals that I didn't notice during assembly.
I'm pulling the tractor into the shop tomorrow to start tearing it down to replace the broken crank, not sure when it broke but the engine only has 350 hours since the rebuild.
 
Don't know if the fillet can be ground.

Not sure about Ford diesels but the automotive cranks that I have seen have rolled fillets to relieve stresses. Such crankshafts cannot be ground.

Dean
 

The machine shop has to dress their grinding wheel for the radius
They round the corners of the wheel more for the larger diesel radius.
A local parts store used to have a machine shop in the rear of the building, my neighbor was the machinist, He would wait tell he had all of the gas cranks ground before dressing the grinding wheel for diesel cranks. after he finished with any diesel cranks they had there he would have to dress away a good amount of the grinding wheel to get rid of the large radius before he could grind anymore gas cranks.
Said he'd be better off with two grinding wheels where he could swap them back and forth, but the store manager would only buy one at a time.
If they've been grinding short radius gas cranks and don't change the radius on the grinding wheel they'll ruin a diesel crank real quick.
 

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