340U - C135 interesting base engine problem

Here are a couple photos from my teardown.

Couple of issues noted thus far:

#1 rod bearing spun

#3 cyl pushrod bent (not sure intake or exh, but the 6th one back from the front).

#3 cyl starting to rust...not sure if this is a headgasket issue or a water-in-the-exhaust problem.

I just removed the front cover today and noted considerable ferrous metal and the hyd pump drive gear laying off to the side. A nut was trying to machine its own access port out thru the front face of the cylinder block.

Apparently the helical gear on the hyd pump was either loose or the nut backed off or both eventually. The helical gear went out of mesh to the point that it was "nicking" the cam gear as it went by, thereby machining the teeth off 2/3 of the width of the cam drive gear.

The engine still has base time between crank and cam. Distributor gear and crank gear still look great.

I did not get to see the oil pan in original condition but suspect it got full of ferrous metal which contributed to the spun rod bearing.

After removing front cover
IMG_0324.jpg


Cam gear machined away
IMG_0327.jpg


Ferrous debris
IMG_0328.jpg


Wallered pump drive gear
IMG_0332.jpg
 
You did not include a picture of the distributor/governor gear so I don't know what shape that one is in but the picture of the crankshaft gears shows a badly worn gear. Both sides of the gear teeth should look the same. Your picture shows a lot of damage on the driving face of the teeth.
 
I'll post some more pictures when I get back.

My conclusion at the time was that the crank and distributor/governor gear are OK to run some more.

If not I have another good/used crank with a few surface rust spots on the gear but not bad enough to worry about.
 
New or good used gears on all locations, an repaired shaft, or different Hydro pump, a complete passage flush on the lube system, and fresh lower end bearings will probably make it just fine. JimN
 

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