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Crawlers, Dozers, Loaders & Backhoes Discussion Forum

Ponymotor swap or electric start conversion

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Roadblock

03-20-2006 15:26:10




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To make a long story short up the road from me there is a old but very large Cat dozer,hydraulic not cable. It is a D6-D8,im not quite sure b/c the number plates are quite rusted. And down the other end of the road is a D4 dozer with the tractor number 747289. The large dozer(nicknamed Brutus) is sitting in the weeds and has the pony motor taken apart and pieces are missing. My question is will the pony motor off the D4 work on Brutus? Or is there an electric starter conversion available? We would buy the D4 except for the fact that it has rods thrown through both sides of the engine block. I could try to get the numbers off of Brutus if that would help. Thanks, Shane

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Roadblock

03-21-2006 16:23:33




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 Re: Ponymotor swap or electric start conversion in reply to Roadblock, 03-20-2006 15:26:10  
My dad and I are going to try and get up to get the serial numbers off of Brutus this weekend if it isnt snowing or raining. Ill also take some pictures of the ponymotor and the area around it, the controls and see if the motor is froze. The owner's grandson told me once that it just died in their yard one day, he said it was still cranking and it had diesel, so Im thinking the injector pump broke? Just learning as I go along. Thanks,

Shane

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R. White

05-13-2006 20:22:16




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 Re: Ponymotor swap or electric start conversion in reply to Roadblock, 03-21-2006 16:23:33  
Shane: Serial will be stamped in the dozer frame, just to the right of the (left final drive fill-plug), even if the stamped plate is missing. Spray some liquid on that area & numbers will be visible, un-less ground off for some strange reason, & CME in Miami, Fl. sell conversion kits (from pony to direct electric start),the one I bought in 1994 for my D8H was approx. $750.00 at that time.Starter & Alternator came ready to bolt-on machine. Good Luck,Roger

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Bob/Ont

03-21-2006 17:33:54




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 Re: Ponymotor swap or electric start conversion in reply to Roadblock, 03-21-2006 16:23:33  
Look on the upper LH Corner on the back of the tractor for a plate. If no plate look for two rivit holes about 2" apart, it is stamped under the plate aswell. The engine will share the serial# unless it's been swaped. BEWARE this could be a money pit if you get it for FREE.
Later Bob



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NC Wayne

03-20-2006 18:29:05




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 Re: Ponymotor swap or electric start conversion in reply to Roadblock, 03-20-2006 15:26:10  
Unless you just have a thing for a poney start go ahead and do a conversion. I did some work on a 14A D8 for a customer back last summer and I can tell you parts for a poney aren't cheap. By the time I got the magneto fixed, put on a used pinion gear, replaced the lock on the clutch adjuster, rebuilt the carb, and did a few other minor things he had more in parts and labor than the electric conversion and instillation would have been. I told him this would probably be the case before hand but he wanted the poney. To his credit he didn't squabble about the bill because it was his decision to go that route against my advise. The biggest problem in his case is he doesn't use the machine that often and it's parked outside in the open. So it wasn't long before the mag was corroded up inside again, the needle in the carb was stuck, etc and he was getting another bill to fix all that. With an electric start all you have to do is upgrade your charging system to handle 24 volts, and do a little wiring and your set to go. If you can get any numbers off the machine your wanting to get running give Bill Helms at Iron Peddlers a call. He's an older fellow that's been in the business for years and he'll most likely know right off what you need and where to get it, if he doesn't already have it there that is. Good luck.

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Billy NY

03-20-2006 16:26:17




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 Re: Ponymotor swap or electric start conversion in reply to Roadblock, 03-20-2006 15:26:10  
Best thing you can do is write down the serial numbers of each tractor, and post them here, that will identify each.

D2's, D4's up to the late 50's both had horizontally opposed 2 cylinder starting engines mounted directly behind the engine and I think there may have been similarities between them, might be able to swap, although they did not share the same diesel engine. Someone else be able to clarify this better than I have, not familiar with the details on these 2 models.

Early D-6's with the 3 cylinder diesel, had the vertical cylinder starting engine, was 24 hp I think. The D7 9G, 7M, 3T 4T and I think as far back as the Diesel 75 that became the RD-8, and then the D-8 1H, 2U series all shared that same 2 cylinder 24 hp vertical starting engine, as well as a few other earlier diesel models from the 30's

Later D6's had the 2 cylinder horizontally opposed starting engine, after the D6 5R series ( approximately, going off memory ) It was changed when the D6 was upgraded to a 6 cyl. diesel, like the 9U series has. Early D6's with 3cyl., D7's and D8's until the end of the D7 3T and D8 2U series I think you could make the swap between them, but you have to use certain parts from the tractor it's being put on and not use some from the donor.

Not sure if a D4 horizontally opposed starting engine would work on a D6 with the horizontally opposed starting engine, that would seem to be the only one it could be possible with. None of those would work on a D7 3T series or the D8 2U's, and the next series that followed, the starting motors were changed again, for the D7, D8, D9 from mid to late 50's, and I think these shared the same one, but did not change until everything was direct start by the 60's, although they could still be ordered if you needed one for cold start climates.

You can convert to direct start, I know some models you may have to have the hole precisely cut out if it's not already, but assume the pinion hole from the starting engine would suffice on a D7 or D8 with a starting engine, then you need to match the flywheel teeth style to the starter drive gear, the hole if not there and not having to change out the ring gear on the flywheel are 2 of the biggest hurdles I've read about. It could cost $1000 when said and done to convert, + or -. There is some great information and people to discuss these direct start conversions with on the ACMOC and ACME forums, I'll post the links, some information is posted, but you will need the serial numbers of each tractor.

If you can find the tractor serial number tags, either on the side of the engine block or on the back, lower left above the final drive filler plug, in most cases, that will narrow it down. if the tags are not legible, you might want to carefully clean them off, or trace out the letters/numbers with a dental pick. Under the tag, the serial number is stamped as well, under the paint probably, if the tag is missing, it should be stamped directly under it.

I'd check to see if the main engine on the large crawler is not stuck from sitting, all of this will be a waste of time if that is the case, have to free it up somehow 1st, might want to check and see if it's got any cracks from freezing as well.

If you can get the blade up, if it's a direct drive, hand clutch lever and manual transmission lever, not a powershift, you may be able to pull start it, again if it's not seized, and the tracks are not frozen, provided there is enough space to pull and you have something to pull it with. Jus thinking aloud, the starting engine in the weeds does not sound good, probably rusted inside by now and may have tossed a rod if it was taken off. You may be able to find one of those 2cyl. vertical ones for a few hundred, there are a few advantages with them and also a few things to be careful as well, but when running and taken care of they are great for cold starts. Same is true for the other type of starting engine, they do come up for sale, think I recall one posted not that long ago on one of the sites below.

If either crawler has a decent undercarriage, they may be worth fooling with, or to use parts to build another of the same serial number run, people have stumbled across ones that are not completely worn out, photos would be interesting. Lot of things to check, but you never know until you try. Thinking aloud here, see what you can do to get the serial numbers.

ACME:
Link

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Billy NY

03-20-2006 16:36:03




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 Re: Ponymotor swap or electric start conversion in reply to Billy NY, 03-20-2006 16:26:17  
Oops, did not mean to barge in Bob, but you've probably got a better handle on this than I. I was wondering myself if those horizontal ones would fit between D2's up to D6's like the 8U, 9U's. These were the 2 most common types, until sometime in the 50's the bigger D7-D9 tractors changed to another version, what happened on the smaller tractors, was there another version of starting engine or did they finish out with the older style ones until direct start became prevalent ?

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Bob/Ont

03-20-2006 17:51:33




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 Re: Ponymotor swap or electric start conversion in reply to Billy NY, 03-20-2006 16:36:03  
That's okay Billy, just shooting in the dark here but since he wonderd about a swap they must have looked alike. The D4 with a D315 is just 2/3 of the D6's D318 engine and I am sure the starting engine is the same. I looked into this a while back and couldn't find a different ring gear for direct start so they must use the same one. They usually use a helical on starting engines and a straight cut on direct electric. On the D330/333, D339/342 you get best results changing the ring gear to straight cut and a standard off the shelf starter in my opinion. But that's for everyday comercial use I am thinking about.
Later Bob

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Bob/Ont

03-20-2006 16:16:22




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 Re: Ponymotor swap or electric start conversion in reply to Roadblock, 03-20-2006 15:26:10  
Shane, for you to ask that ?? the starting engines must look similar. If they do Brutus is likely an 8 or 9U, D6 and they would work. Now to make life one small step simpiler look on the front of the flywheel housing, LH side under the starting engine pinion and if there is a cover with 3 bolts holding it on an electric starter will fit right in there.
Later Bob



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