VAI - Oil Slinger, No Teeth, oh no, now what?

dpski

Member
Hi all been a while since I've been able to get into some tractor wrenchin' fun,

Dug out my 43 VAI that's been sitting for a couple of years. Got her running, few fuel issues to deal with as expected, no big deal.

The big deal is I always had concerns with the noise the tranny made. Not like something was grinding or banging, just more like the noise of gears / bearings turning, just seems loud. Unfortunately I don't have other CASE's to compare it too, so not sure just how bad it really is.

Had problems in the past with the tranny getting locked up in two gears at once. Read the topics here and most pointed to problems with the shift forks / assembly being worn out. Replaced it with an ebay one. Was from a VAC, so casting of shift pattern on the top of the cover is different, but functionally it’s the same. Seems to have fixed the problem. While I had that out I replaced the reverse idler gear because it was missing a couple of teeth. All easy enough to do from the top.

I took a bunch of pictures while I was in there, so I could compare them to the service manual / parts list etc. And it appears my oil slinger gear is missing ALL of its’ teeth! According to the service manual it appears that the oil slinger gear should be the same size as 3rd gear on the counter-shaft. Mine is definitely not.

Who knows how long it’s been like this. When I drained the tranny I didn’t see any chunks of metal or teeth come out, but the oil was pretty dirty, so I suppose it’s possible. I never heard the tranny grind gears, just the two gears at once problem corrected by replacing the shifter assembly.

I wonder if due to the worn shifter assembly that over the years 2nd gear on the main shaft was allowed to drag on the oil slinger instead of properly engage it. You can see the teeth on 2nd are a little worn on one side. I just figured that was normal from engaging with 2nd on the counter-shaft, but maybe it wasn’t. Maybe the oil slinger has been fighting a losing battle with 2nd over many years. I’m guessing the oil slinger gear was made out of a softer metal and lost the battle.

So besides wondering just how bad this is, now I’m debating do I really want to go down this road to replace the oil slinger.

1. Anyone care to guess how much life the tranny has left? If I add a few extra quarts of oil such that 2nd gear on the main shaft spins through oil will that help? Tractor will only get used a couple times a year mowing along a dirt path (1mile) Tractor has an industrial all angle mid-mount sickle bar on it.
2. How bad is to split a VAI? Would be a 1st for me. I already replaced all the differential brake seals and rear axle seals as well as pto bearing and seals without splitting or removing axles. Any CASE specific tools needed or just your typical bearing pullers and such? Do I need special tools to get the clutch back together afterwards? I’m assuming I’ll be replacing the bearings in there as well. I got all my seals and bearings from NAPA or bearings houses for the other jobs, assuming I can do the same here?

3. Engine is strong, guessing it had a rebuild at some point in its’ previous life as a DPW mower. Has a few other issues, charging, fuel/carb etc. Nothing major that I can’t fix myself.

Guessing the loud gear noise is related to the oil slinger gear problem but wondering can I squeak a few more years out of her with extra gear oil before a tear down is needed or do I need to bite the bullet now? I know the right thing to do for a resto would be a tear down and rebuild, but I'm not trying to do a full resto now, but wondering if I'm gambling with some bad Vegas odds, by not tackling it now.

Open to all suggestions / advice, thanks.
mvphoto6256.jpg
 
Is it real smooth and even ? Could it have been
made without teeth ? That many teeth gone would
have caused alot of loud noise and caused damage to
other the other gears...
 
The straight cut gears will be noisy, as long as their is not a lot of metal in the oil i would just put fresh oil in and run it.
 
I would have to agree with "Dalex"; when gear
teeth break off they DON'T all break off at a
uniform height & leave a relatively smooth break
joint; and if the gear was abrading against
something else to get that smooth appearance, then
you would see damage elsewhere.

To reduce the noise, instead of refilling with the
standard 90 Wt. gear oil, I would use 85-140 Wt. .

Doc
 
Thanks for the replies. I like the idea of the 85-140, I was thinking of adding in a gallon of the Lucas Heavy Duty Oil Stabilizer.

I never heard any louds bangs or horrible grinding noises, just the loud spinning/whirring of gears and bearings. The oil slinger is uniformly round all the way around. You can see the other side of it in this picture. Also the wear on 3rd on the main shaft. Note that 3rd on the counter shaft does not have the corresponding wear, which lead me to my thoughts on it doing battle with the oil slinger gear.

All pictures of the VAI VT205 Oil Slinger gear I've found online show 26teeth. The CASE/IH parts website, and parts manual show the same.

So who knows how long my oil slinger gear has been like this. Factory? I don't know or something happended to it over the years, whether damaged or swapped at some point in the past?
mvphoto6275.jpg
 
(quoted from post at 19:14:10 04/22/14) Hi all been a while since I've been able to get into some tractor wrenchin' fun,

Dug out my 43 VAI that's been sitting for a couple of years. Got her running, few fuel issues to deal with as expected, no big deal.

The big deal is I always had concerns with the noise the tranny made. Not like something was grinding or banging, just more like the noise of gears / bearings turning, just seems loud. Unfortunately I don't have other CASE's to compare it too, so not sure just how bad it really is.

Had problems in the past with the tranny getting locked up in two gears at once. Read the topics here and most pointed to problems with the shift forks / assembly being worn out. Replaced it with an ebay one. Was from a VAC, so casting of shift pattern on the top of the cover is different, but functionally it’s the same. Seems to have fixed the problem. While I had that out I replaced the reverse idler gear because it was missing a couple of teeth. All easy enough to do from the top.

I took a bunch of pictures while I was in there, so I could compare them to the service manual / parts list etc. And it appears my oil slinger gear is missing ALL of its’ teeth! According to the service manual it appears that the oil slinger gear should be the same size as 3rd gear on the counter-shaft. Mine is definitely not.

Who knows how long it’s been like this. When I drained the tranny I didn’t see any chunks of metal or teeth come out, but the oil was pretty dirty, so I suppose it’s possible. I never heard the tranny grind gears, just the two gears at once problem corrected by replacing the shifter assembly.

I wonder if due to the worn shifter assembly that over the years 2nd gear on the main shaft was allowed to drag on the oil slinger instead of properly engage it. You can see the teeth on 2nd are a little worn on one side. I just figured that was normal from engaging with 2nd on the counter-shaft, but maybe it wasn’t. Maybe the oil slinger has been fighting a losing battle with 2nd over many years. I’m guessing the oil slinger gear was made out of a softer metal and lost the battle.

So besides wondering just how bad this is, now I’m debating do I really want to go down this road to replace the oil slinger.

1. Anyone care to guess how much life the tranny has left? If I add a few extra quarts of oil such that 2nd gear on the main shaft spins through oil will that help? Tractor will only get used a couple times a year mowing along a dirt path (1mile) Tractor has an industrial all angle mid-mount sickle bar on it.
2. How bad is to split a VAI? Would be a 1st for me. I already replaced all the differential brake seals and rear axle seals as well as pto bearing and seals without splitting or removing axles. Any CASE specific tools needed or just your typical bearing pullers and such? Do I need special tools to get the clutch back together afterwards? I’m assuming I’ll be replacing the bearings in there as well. I got all my seals and bearings from NAPA or bearings houses for the other jobs, assuming I can do the same here?

3. Engine is strong, guessing it had a rebuild at some point in its’ previous life as a DPW mower. Has a few other issues, charging, fuel/carb etc. Nothing major that I can’t fix myself.

Guessing the loud gear noise is related to the oil slinger gear problem but wondering can I squeak a few more years out of her with extra gear oil before a tear down is needed or do I need to bite the bullet now? I know the right thing to do for a resto would be a tear down and rebuild, but I'm not trying to do a full resto now, but wondering if I'm gambling with some bad Vegas odds, by not tackling it now.

Open to all suggestions / advice, thanks.
mvphoto6256.jpg

It did most certainly have teeth when new, otherwise it serves no purpose in there, To do anything it must mesh and run with the upper gear! Its purpose in life is to throw oil up into the lube troughs that suppply the bearings, this is only an issue when the tractor is running but not in gear, in motion the rest of the gears are also throwing oil and the bearings are being lubed.

It looks like you have other issues that need attention also, If you elect to replace the broken gear then it will not be a lot more work to remove the bottom shaft to replace it. In my career I have replaced dozens as that system was used relatively unchanged clear up through all the small ag tractors and up through the early 580 K backhoe. With years the gear changed , they used a nylon one at one time IIRC.

If you do not change the gear to a new one just do not let the tractor set and idle for very long at a time.

mEl
 
Your 2nd picture is much better as it clearly
shows the damage to the adjacent gears. If you can
afford to do so, I think NOW is the time to
rebuild that Trans. . Parts availability would be
better now, than years from now.

Who ever owned that tractor before you got it must
have had some real morons working for them,
hearing all the banging, grinding, thrashing that
Trans. was making and not knowing or caring that
there was something drastically wrong with it.

Doc
 
Thanks for the replies guys.

I agree, must of been some real gorilla's abusing it in it's previous life. Even though DPW's and such may have more scheduled maintenance routines, those type of operators may have a lot less vested interest in the longevity of the machinery than a farmer who has his neck on the line to not only get the that seasons crop to market, but to make sure his tractor is operational year after year as his trusted steed.

I found a replacement oil slinger and 3rd+4th main shaft double gear from a salvage yard. Weren't cheap, but I didn't pay much at all for the tractor, so when you add it all up, still a much less expensive passion than hot rods, motorboats etc.

Think I'm going to try the 85-140w gear oil with a little extra added. I normally only let it idle with clutch pedal depressed and use the little catch on the clutch pedal level to keep it depressed when I'm off the tractor. I'll see how it sounds after the oil replacement/ addition. If not any better, then I'll dive in now. The replacement gears are on the way, I'll have them if I need them tomorrow or months from now.

Thanks again for the feedback.
 

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